CPC: Where did the design process start?
Aaron: I knew the different elements I wanted to bring into the design from the start. It was then just a matter of figuring out how many of those elements I could incorporate into the case without going too far. A lot of the process just involved taking ideas from my head and working on them one at a time, with some careful measuring and cutting. I’m not sure a single idea even went onto paper – there were a lot of Sharpie marks on the case before I painted over it all.
CPC: What case did you base this on and why?
Aaron: The case was one produced by Deepcool called the Steam Castle. It looks more like a retro refrigerator than a PC case, and I knew I could work with it to make a PC fitting of the ‘Die Wasserkammer’ name.
CPC: How did you create the green electrical storm effect on the front?
Aaron: That effect is actually created by an active plasma disk. I’ve loved the effect they create ever since I saw one as a kid on Star Trek in the Borg regeneration alcoves. It’s surrounded by an open aluminium fan grille from Mnpctech (mnpctech.com) and a layer of plastic to which I’ve applied some automotive tint to keep the brightness down a little. I’ve also incorporated a Nixie tube clock above the plasma disk, which
is backlit with green LEDs.
CPC: We love the mottled metal effect on the outside of the case – how did you achieve this?
Aaron: All of the paint work on the case came from spray cans. I wanted it to look like weathered iron. I used a grey ‘hammered effect’ paint to cover the majority of the case, and the other accents come from a spray paint that comes really close to looking like actual copper. I also used a lot of flat black brushwork to wash over almost every part of the case, which is an easy way to make it look more worn and older than it is.
CPC: What’s that on the side panel?
Aaron: I originally had some cogs on the side; along with the open fan grille in the front, these were made from fan covers that I purchased from Mnpctech. However, I felt that area was one of the parts that didn’t work for the aesthetics once I’d figured out that what I’d built wasn’t really steampunk. The grille that’s there now is actually the base of the Revenant statue that came with the collector’s edition of Doom (2016). I found a weirdly sized 170mm fan that fits into it and aids cooling.
CPC: How did you create the wood panelling effect on the front?
Aaron: The wood effect is made with a high-quality textured vinyl, and it just about passes for the real thing.
CPC: Take us through the water-cooling system – how did you go about planning the loop, as well as routing and cutting/bending the piping?
Aaron: The water-cooling system came together slowly. The pipe is
all copper with soldered copper fittings. I knew that I wanted as much of that piping to be visible on the side as possible. So, with that in mind, I laid out the major components in the available space and figured out the best way to route a single-loop system.
The only connection that isn’t copper is the one between the reservoir and the pump, as I wanted to control the vibration and for that area to also act as the bottom mount for the reservoir. Most of this work was done slowly, cutting pieces of copper pipe and then experimenting to get the right angles before joining them together.
CPC: What coolant do you use?
Aaron: I originally used some green coolant, which was a nightmare. It looked great in the pictures, but clogged up all of the waterblocks with pearls after a bit. It was a Mayhems coolant called Aurora – I’m not sure Mayhems even makes it any more. Nowadays, I just use distilled water with a couple of stabilisers and maybe a little bit of green dye.
CPC: The copper heatsink fin stacks down the sides look great.
Aaron: They’re a stock feature to the case, and one that I knew would look great with a reservoir recessed into the fins. They’re all made of plastic with some convincing paint applied to them.
CPC: Is that a wood effect on the expansion card?
Aaron: I originally had an EVGA GeForce GTX 980 Ti hybrid card that came water-cooled from the factory. I used the same vinyl overlay method on it that I used to create the wood effect on the front of the case. It also had a ‘vertical mount’, simply as a product of the micro-ATX board laying flat in the case, but it does do a good job of showing off the card.
I’ve since gifted that card to my brother, and put some copper piping in a prominent place behind the window, along with the waterblock that’s now on my Radeon RX 5700 XT graphics card. The interior modifications don’t go much past that area, since so little of it is visible behind the wide panel. The card you can see is an Elgato HD60 Pro capture card, which has had a little paint job because it’s fairly visible behind the window now.
CPC: Was all the work done by hand, or did you use any CNC machinery?
Aaron: All the work was done with basic hobby-grade tools, apart from a few of the cuts made to the steel panels – I used an air-powered cut off-tool to make that work a little easier. Most of the mods on this case are bits that I fitted very precisely with quite a lot of Dremel work.
The Nixie clock on the top required a few components to be cut to make clearance, and another panel built behind it to close off the back. The reservoir on the side is one I chose after I measured the available space and figured out what diameter of reservoir I could fit in that space. There are no solid mounts on the reservoir – it’s held in place by the lower hose, as I mentioned before, along with the copper return and fill lines located at the top and side, plus a few strategic zip ties.
CPC: Did you come across any difficulties?
Aaron: A big concern of mine was the plasma disk and having that current flowing freely right by critical electrical components. A lot of care was taken to ensure that no electrical conductivity was present between the plasma disk and the case. One issue I later discovered was that the open aluminium grille surrounding it, even though there is a gap, has a slight bit of electrical charge to it while the plasma disk is on. It’s not a major concern, since the grille is also isolated, but it’s something I’m aware of.
Solidly mounting the reservoir with just the tubing connections, as I mentioned before, was another struggle, but I had to do it, as even a basic mount pushed the reservoir our further than I wanted it. Getting the right angles on the fitting took quite a bit of finicky pipe bending (and a few zip ties) to make it all fit well with a solid connection.
CPC: How long did it take you to complete this build, from start to finish?
Aaron: I’d already been using the case for a while without getting into modifying it. When I got started, it probably took a good couple of months to make this system, between tweaking bits of it, waiting for parts and figuring out what finishes I wanted to use.
CPC: Are you completely happy with the end result, or do you wish you’d done some of it differently in retrospect?
Aaron: I have a hard time ‘completing’ projects, because there’s always something else I feel I could do a little better, but I’m calling this one done. I’m happy with the result, and feel like the project has lived up to the original concept well enough.
CPU AMD Ryzen 5 3600
Case Deepcool Steam Castle
GPU AMD Radeon RX 5700 XT
Storage 1TB Intel 660p SSD, 4TB Seagate BarraCuda hard drive
Memory 16GB ( 2 x 8GB) G.Skill Trident Z Royal 3200MHz
Motherboard ASRock X570M Pro4
PSU OCZ 700W
Cooling 1 x 120mm XSPC radiator, 1 x 240mm XSPC radiator, 3 x Noctua NF-A12 fans on the radiators, XSPC D5 pump with acetal top, Bykski CPU waterblock, Bykski GPU waterblock, 170mm intake fan. All radiator fans are in an exhaust/pull configuration. Hard, soldered copper tube with 90-degree fittings
WIN CORSAIR HYDROX WATER-COOLING GEAR
To enter your rig for possible inclusion in Readers’ Drives, your build needs to be fully working and, ideally, based in the UK. Simply send us a couple of photos on Twitter or Facebook, or email low-res ones to email@example.com. Fame isn’t the only prize; you’ll also get your hands on some fabulous prizes, courtesy of Corsair.
Corsair Hydro X Series XD3 RGB Pump/Reservoir Combo
The Corsair Hydro X Series XD3 RGB Pump/Reservoir Combo features a high-performance DDC PWM pump, integrated RGB lighting and in-loop temperature sensor to drive even the most compact custom cooling systems. It has a high-performance Xylem DDC PWM pump controlled via PWM to deliver the perfect flow balance for your loop. There are also 16 individually addressable RGB LEDs, which light up the pump head to produce stunning, customisable lighting effects to match your build.
Corsair Hydro X Series XC7 RGB CPU Water Block
The Corsair Hydro X Series XC7 RGB CPU Water Block combines premium construction, vivid RGB lighting and extreme cooling performance to become the centrepiece of your water-cooling loop. It has a nickel-plated copper cold plate and more than 60 high-efficiency micro-cooling fins, which efficiently draw heat away from your CPU, lowering operating temperatures and allowing for maximum overclocks. You can choose an AMD or Intel version.
Corsair Hydro X Series XR5 240mm Radiator
The Corsair Hydro X Series XR5 240mm Water Cooling Radiator delivers extreme custom cooling performance, with a 30mm radiator thickness and premium copper core. Its dual 120mm fan mounts on each side are ready for your most ambitious custom cooling build, and its 25 micron-thick cooling fins offer a high thermal transfer rate.